Rectifier (Converter) Duty Transformer Manufacturer

Rectifier / Converter Duty Transformer

Rectifier (Converter) Duty Transformer Manufacturer

Capacity: upto 12.5 MVA of voltage class up to 33 kV

Makpower’s Rectifier Duty Transformers (RDTs) are engineered to meet the specific demands of DC-driven industrial systems. Designed for continuous operation and high-current applications, these transformers are vital for rectifier installations, electrochemical processes, and metallurgical operations. They ensure consistent DC output from AC sources with superior reliability and thermal stability.

Range: Makpower manufactures Rectifier Transformers in 3-phase units up to 12.5 MVA, 33 kV voltage class. For higher capacity demands, banks of three single-phase transformers are deployed. These units are widely used in Submerged Arc Furnace (SAF) applications, offering performance scalability and phase flexibility for large power-intensive processes.

Technical Specifications

Capacity Range: Up to 12.5 MVA in 3-phase systems, higher via single-phase banks

Voltage Class: Designed for systems up to 33 kV

Rectifier Compatibility: Works with 6-pulse, 12-pulse, and higher pulse configurations

Cooling Type: Available in ONAN, ONAF, and customized cooling variants

Insulation Class: Designed to withstand elevated temperatures and harmonic stress

Harmonic Management: Optimized winding design for harmonic-rich load handling

Types

Makpower provides both three-phase and banked single-phase RDTs to meet different process and installation requirements:

Three-Phase Rectifier Transformers

Built in a single tank, combining primary, secondary, and tertiary windings with options for OLTC and isolation features.

Single-Phase Banked Transformers

For capacities beyond 12.5 MVA, three identical single-phase units are used. Each unit may be equipped with OLTC and custom tap arrangements for precise voltage control.

Special Pulse Transformer Units

Customized designs with inter-phase transformers or phase-shifting to support 12, 24, or higher pulse converter systems.

Benefits of Rectifier Duty Transformers

Low Ripple DC Output: Designed to supply smooth and stable rectified current

Enhanced Dielectric Strength: Suitable for high surge and non-linear load environments

Thermal Stability: Performs reliably under continuous heat and load cycles

Durability: Built for industrial-grade duty with long operational life

Custom Engineering: Tailored winding connections for exact voltage and current needs

Industry Applications

Submerged Arc Furnaces (SAF): Used in ferroalloy and metal refining industries

Electrolysis Plants: Ideal for aluminum, zinc, copper, and chlorine production

Traction Systems: Converts AC power to regulated DC for electric railways

Battery Charging Stations: Large-scale DC output for heavy-duty industrial charging

Electroplating & Chemical Plants: Powers DC-sensitive operations with high precision

Quality and Compliance

Standard Compliance: Adheres to IS, IEC, ANSI, and customer-specific standards

Proven Reliability: Successfully installed across major steel and chemical industries

Harmonic Tested: Built to operate under non-sinusoidal voltage and current loads

Insulation System: Class F or H insulation based on environmental and duty parameters

Support and Services

Engineering Support: Our design team collaborates to meet application-specific needs

Installation Assistance: Field engineers ensure correct commissioning and performance testing

AMC & After-Sales: Annual maintenance contracts and 24/7 support availability

Failure Analysis: Expert service team available for diagnostic and repair services

FAQs

What is a Rectifier Duty Transformer?

A Rectifier Duty Transformer converts AC supply into a regulated AC output, which is then rectified to DC. It is designed for applications like electrolysis, furnace heating, and DC traction systems.

How is a Rectifier Transformer different from a standard transformer?

Unlike standard transformers, RDTs are designed to handle non-linear loads, high ripple current, and harmonics. They also provide better insulation, thermal management, and voltage control for DC conversion.

What are the types of pulse configurations supported?

Makpower’s Rectifier Duty Transformers support 6-pulse, 12-pulse, 24-pulse, and higher setups, using phase-shifted windings and interphase transformers to reduce harmonic distortion.